Production process

Engineering and co-design

We support customer from the early development of the design, engineering and choice of the most suitable plastic raw material in order to integrate customer needs with the characteristic of injection moulding process. Thanks to our experience and know-how in mould making and plastic injection moulding production, we become a patner of our customer to obtain a finished product which satisfy all needs for which it was designed.


Prototype

Another avaible service to our customers concerns prototyping. In sintered, from silicone mold, from CNC machining or through pilot molds, we make replicas that allow you to test the product before making the mould, with all the resulting advantages.


Mold design

We make mould project in every small details. Reliability, quality, experience and Italian competence are at your service, offering the best solutions to the most varied production needs. The co-operation between most advanced CAD and MoldFlow simulation softwares with the thirty years know-how and experience of our technicians allow us to find the best technical solutions to each moulds in order to satisfy every customer requirement.


Mold construction

The experience and specialization of our toolmakers mixed with the technology of new generation tool machine allow the creation of quality and reliable molds for every kind of production. In order to meet the economic needs of our customers, we also offer the possibility to make mould using our tool department in Far East Area. In this way the combination between our Italian Technical Office design activity with precision, economic and fast tool production of our Asian patner allow us to offer several and interesting solutions. We also take care of modifications and improvements requested by the customer, as well as all the ordinary and extraordinary maintenance activities that the mold requires.


Injection molding

Our injection moulding department production is characterized by latest generation presses all equipped with easily programmable robots that assist the operators’ activity by performing rapid and precise movements. The high automation level of our production department and the specialization of our toolmaker allow us to have important set-up times reduction and to be very competitive even on small batch productions. We are also specialized in nitrogen gas assisted molding, insert molding, mold labeling. Our production ranges in all product sectors including:

  • Lighting design: transparent polymer diffusers of several sizes, lenses of multiple shapes, sizes and thicknesses, lamp bodies with refined shapes borned from the creativity of renowned designers.
  • Motorcycling: we make all plastic parts of a motorcycle, from the structural frame in carbon-reinforced technopolymer, to the front and rear plastic parts complete with relative adhesives. All these components have contributed to the creation of the winning bikes of the respective world championships.
  • Applications for water: pump bodies, components for flow meters, pressure flow switches.
  • Nautical equipment: super-reinforced technopolymer thrusters to replace bronze.
  • Agriculture: painted lights support, fender, dashboards and side panels to create the entire body of agricultural machines which have won international awards and recognitions.
  • Household appliance: from the aesthetic piece to the technical component of the internal transmission.
  • Beverage: glasses, buckets, transparent or colored sparkling wine glasses with the possibility of multi-color pad printing made in our internal plant, products created to meet the demand for excellence in the sector.
  • Precision gears and components: pinions, chains, sprockets of multiple sizes and pitches, where centesimal precision is essential.


Other services

Over the years we have specialized in several services such as screen printing and pad printing, adhesive bonding, welding using different technologies, surface treatments like painting and chrome plating. In our production department for assembly activities we create work station where our qualified operators can perform different handmade activities. We also provide to the entire delivery process in order to ensure our customers a quick and efficient management of each order.